Kupatuka ndi kupanga njira ya mipope zitsulo zazikulu m'mimba mwake kupanga

Kupatuka kwa mipope yachitsulo yokulirapo m'mimba mwake: Makulidwe achitsulo amitundu yayikulu-m'mimba mwake: m'mimba mwake: 114mm-1440mm makulidwe a khoma: 4mm-30mm. Utali: ukhoza kupangidwa kukhala utali wokhazikika kapena utali wosakhazikika malinga ndi zomwe kasitomala amafuna. Mipope yachitsulo yotalika kwambiri imagwiritsidwa ntchito kwambiri m'magawo osiyanasiyana amakampani monga ndege, zamlengalenga, mphamvu, zamagetsi, magalimoto, mafakitale opepuka, ndi zina zambiri, ndipo ndi imodzi mwazinthu zofunikira zowotcherera.

Njira zazikulu zogwirira ntchito zamapaipi azitsulo zazikuluzikulu ndi: Kupanga chitsulo: njira yopangira mphamvu yomwe imagwiritsa ntchito mphamvu yobwerezabwereza ya nyundo yopangira kapena kukakamiza kwa makina osindikizira kuti asinthe billet mu mawonekedwe ndi kukula komwe tikufuna. Extrusion: Ndi njira yopangira yomwe chitsulo chimayika zitsulo mu silinda yotsekedwa yotsekedwa, imagwiritsa ntchito kukakamiza kumapeto kwina, ndikufinya zitsulo kuchokera pa dzenje lodziwika kuti lipeze chinthu chomaliza chokhala ndi mawonekedwe ndi kukula kwake. Amagwiritsidwa ntchito kwambiri popanga zitsulo zopanda chitsulo. Kugubuduza: Njira yopangira mphamvu yomwe chitsulo chachitsulo billet chimadutsa pampata (mawonekedwe osiyanasiyana) a ma roller ozungulira, ndipo gawo lazinthu zozungulira limachepetsedwa ndipo kutalika kumawonjezeka chifukwa cha kupanikizana kwa odzigudubuza. Chitsulo chojambula: Ndi njira yopangira yomwe imakoka billet yachitsulo (mbiri, chubu, mankhwala, etc.) kupyolera mu dzenje lakufa kuti muchepetse gawo la mtanda ndikuwonjezera kutalika kwake. Nthawi zambiri amagwiritsidwa ntchito pozizira.

Mipope yachitsulo yokhala ndi m'mimba mwake ikuluikulu imatsirizidwa makamaka ndikuchepetsa kukangana ndikugubuduza kosalekeza kwa zida zopanda pake popanda mandrels. Pansi pa malo owonetsetsa kuti chitoliro chachitsulo chozungulira, chitoliro chachitsulo chozungulira chimatenthedwa mpaka kutentha kwambiri kuposa 950 ℃ chonse kenako ndikugubuduza mu mapaipi achitsulo osasunthika amitundu yosiyanasiyana kudzera pamphero yochepetsera mikangano. Chikalata chokhazikika chopanga mapaipi achitsulo akulu akulu chikuwonetsa kuti kupatuka kumaloledwa kupanga mapaipi azitsulo akulu akulu: Kutalika kovomerezeka: Kupatuka kovomerezeka kwazitsulo zikaperekedwa kutalika kokhazikika sikudutsa + 50 mm. Kupindika ndi kutha: Kupindika kopindika kwazitsulo zowongoka siziyenera kukhudza kugwiritsidwa ntchito kwanthawi zonse, ndipo kupindika kwathunthu sikuyenera kupitilira 40% ya kutalika kwazitsulo zonse; malekezero azitsulo zitsulo ayenera kumeta ubweya molunjika, ndipo mapindikidwe am'deralo sayenera kukhudza ntchito. Utali: Mipiringidzo yachitsulo nthawi zambiri imaperekedwa muutali wokhazikika, ndipo kutalika kwake koperekera kuyenera kuwonetsedwa mu mgwirizano; pamene mipiringidzo yachitsulo imaperekedwa muzitsulo, koyilo iliyonse iyenera kukhala zitsulo zachitsulo, ndipo 5% yazitsulo mumagulu aliwonse amaloledwa kukhala ndi zitsulo ziwiri. Kulemera kwa koyilo ndi mainchesi a coil zimatsimikiziridwa ndi kukambirana pakati pa maphwando operekera ndi omwe amafunidwa.

Njira zopangira zitoliro zachitsulo zazikulu m'mimba mwake:
1. Njira yowonjezera yowotcha: Zida zowonjezeretsa zokankhira ndizosavuta, zotsika mtengo, zosavuta kuzisamalira, zandalama, komanso zolimba, ndipo zomwe zimapangidwira zimatha kusinthidwa mosavuta. Ngati mukufuna kukonza mapaipi azitsulo amitundu yayikulu ndi zinthu zina zofananira, muyenera kuwonjezera zina. Ndiwoyenera kupanga mapaipi achitsulo apakati komanso opyapyala okhala ndi mipanda yayikulu, komanso amatha kupanga mapaipi okhala ndi mipanda yolimba omwe sapitilira mphamvu ya zida.
2. Hot extrusion njira: Chosowekacho chiyenera kukonzedwa musanatuluke. Pamene extruding mapaipi ndi awiri a zosakwana 100mm, ndalama zida ndi yaing'ono, zinyalala zakuthupi ndi yaing'ono, ndi luso ndi okhwima. Komabe, pamene kukula kwa chitoliro kumawonjezeka, njira yotentha yotulutsa mpweya imafuna zida zazikulu za tonnage ndi zida zamphamvu, ndipo dongosolo loyenera lolamulira liyeneranso kukwezedwa.
3. Njira yoboola yotentha: Kuboola kotentha kumakhala makamaka kotalikirapo komanso kupitilira kwa oblique. Kugubuduza kotalika kotalika kumaphatikizapo kugudubuzika kosalekeza kwa mandrel, mandrel ochepa kugudubuza mosalekeza, kugudubuzika kwa mandrel atatu, ndi mandrel oyandama mosalekeza. Njirazi zimakhala ndi zopanga zambiri, kugwiritsa ntchito zitsulo zochepa, zinthu zabwino, ndi machitidwe owongolera, ndipo zimagwiritsidwa ntchito kwambiri.

Magawo oyenerera kuti azindikire zolakwika zamapaipi achitsulo amitundu yayikulu:
Popanga mapaipi azitsulo amtundu waukulu, ma inclusions amodzi ozungulira ndi pores okhala ndi weld awiri osapitirira 3.0mm kapena T / 3 (T ndi makulidwe a khoma la chitoliro chachitsulo) ali oyenerera, chilichonse chomwe chili chaching'ono. M'kati mwa 150mm kapena 12T kutalika kwa weld range (kaya ndi kakang'ono), pamene nthawi pakati pa kuphatikizika limodzi ndi pore ndi zosakwana 4T, kuchuluka kwa diameter ya zolakwika zonse pamwambapa zomwe zimaloledwa kukhalapo padera siziyenera kupitirira 6.0mm. kapena 0.5T (chilichonse chomwe chili chocheperako). Kuphatikizika kwa mzere umodzi wokhala ndi kutalika kosapitilira 12.0mm kapena T (chilichonse chaching'ono) ndi m'lifupi osapitilira 1.5mm ndi oyenerera. M'kati mwa 150mm kapena 12T kutalika kwa weld (kaya ndi kakang'ono), pamene kusiyana pakati pa kuphatikizika kwa munthu kuli kochepera 4T, kutalika kokwanira kwa zolakwika zonse zomwe zili pamwambazi zomwe zimaloledwa kukhalapo padera zisapitirire 12.0mm. Mphepete imodzi yoluma yautali uliwonse ndi kuya kwakukulu kwa 0.4mm ndiyoyenerera. Mphepete mwa kuluma kumodzi yokhala ndi kutalika kwa T/2, kuzama kwakukulu kwa 0.5mm ndipo osapitirira 10% ya makulidwe a khoma lodziwika bwino ndi oyenera malinga ngati palibe malire opitilira awiri mkati mwa kutalika kwa 300mm weld. Mphepete zoluma zotere ziyenera kudulidwa. Mphepete iliyonse yoluma yomwe ili pamwambayi iyenera kukonzedwa, malo ovuta ayenera kudulidwa, kapena chitoliro chonse chachitsulo chiyenera kukanidwa. Kuluma kwa utali uliwonse ndi kuya komwe kumaphatikizana mbali imodzi ya weld wamkati ndi weld wakunja mumayendedwe a longitudinal ndizosayenerera.


Nthawi yotumiza: Aug-30-2024