Mmodzi. Kukhazikitsa njira yopangiralalikulu lalikulundaona chitsulo pipe
Makina ogudubuza → Wopukutira → Unwinder → Makina ojambuliranso → Yozungulira yozungulira → Yowotcherera matako ometa → Kuwongolera malo (wodzigudubuza wamutu wapawiri) → Kumeta zimbale → Kuwongolera malo (wodzigudubuza wamutu kawiri) → Makina Opukutira a Edge (Fine Milling X Groove)→ Chodzigudubuza Pawiri → Kuyeretsa Pamwamba Pazingwe → Chodzigudubuza Pawiri → Chotengera→ Kudyetsa Mmizere ndi Kuwongolera Malo Omangira → Makina Omangira → Kuwotcherera M'kati→ Kuwotcherera Kunja → Chitoliro chachitsulo cholowera kumanja → kudula kwa plasma → chotulutsira chitoliro chachitsulo chowongoka
Awiri. Kupanga ndondomeko zambiri lalikulu m'mimba mwake lsaw zitsulo chitoliro
1. Gwirani ntchito musanapange
Zopangira ndi zitsulo zachitsulo, waya wowotcherera, ndi flux. Muyenera kudutsa mayesero okhwima thupi ndi mankhwala pamaso ndalama. Mabatani azitsulo zazitsulo amawotcherera ndi monofilament kapena mawaya awiri omwe amamira pansi pa arc kuwotcherera. Chitsulo chachitsulo chikakulungidwa, kuwotcherera kwa arc kumadzi kumagwiritsidwa ntchito powotcherera.
2. Kuumba ndondomeko
Magetsi okhudzana ndi kuthamanga kwamagetsi amagwiritsidwa ntchito kuwongolera kupanikizika kwa ma cylinders ophatikizira mbali zonse za conveyor kuti awonetsetse kuti mzerewo ukuyenda bwino. Makina akuluakulu ali pakatikati. Choncho, kusintha kwa wodzigudubuza woyimirira (makamaka isanayambe ndi pambuyo pa mutu) kuyenera kufufuzidwa kawirikawiri kuti zitsimikizidwe kuti mzerewu ndi wodalirika. Thamangani panjira yomwe yafotokozedwa ndi ndondomekoyi ndikudutsa malo opangira meshing. Kuwongolera kwakunja kapena kupanga mpukutu wamkati kumagwiritsidwa ntchito kuti muwone ngati kuzungulira, elliptical, kuwongoka, etc. wa chitoliro chachitsulo chikugwirizana ndi zofunikira. Ngati sichikukwaniritsa zofunikira, idzapitirizabe kusinthidwa mpaka itakwaniritsa zofunikira.
3. Njira yowotcherera
The weld gap control chipangizo ntchito kuonetsetsa kuti kuwotcherera kusiyana kumakwaniritsa zofunika kuwotcherera. Kutalika kwa chitoliro, kuchuluka kwa kusanja bwino, ndi kusiyana kwa weld zonse zimayendetsedwa mosamalitsa. Ubwino wa kupanga msoko uyenera kuwonedwa mosalekeza, ndipo ziyenera kupezeka kuti m'mphepete molakwika, ma seams otseguka, etc. Konzani ngodya ya nsonga yakumbuyo mu nthawi kuti muwonetsetse kuti mapangidwewo ali abwino; pamene zinthu sizili zachilendo, fufuzani ngati m'lifupi ntchito Mzere, chikhalidwe chisanadze kupinda m'mphepete, malo a mzere yobweretsera, ngodya ya wodzigudubuza yaing'ono, ndi zina zotero zasintha, ndi kutenga njira zowongolera mu nthawi. Opanga zitoliro zazitsulo zowongoka za Hebei akugwiritsa ntchito makina owotcherera aku United States a Lincoln pawaya umodzi kapena mawaya awiri omwe ali pansi pamadzi arc kuti apeze zowotcherera zokhazikika. Opanga zitoliro zachitsulo zowongoka azidzawona mosalekeza mtundu wa zolumikizira, ndipo azikonza mwachangu mbali yakumbuyo ya chitsulo chowongolera kuti atsimikizire mtundu wake ngati m'mphepete molakwika, zotseguka, ndi zina zambiri; ngati zinthu sizili bwino, yang'anani m'lifupi mwake momwe ntchitoyo ikugwirira ntchito, m'mphepete mwake mukupindika, ndikutumiza chingwe chachitsulo. Kaya pali kusintha kulikonse pamizere ya mzere, ngodya yaing'ono yodzigudubuza, ndi zina zotero, ndikuchitapo kanthu kokonza nthawi.
4. Kuzindikira
The welds welds onse anayendera pa-line ndi basi akupanga chilema chojambulira kuonetsetsa 100% sanali zowononga anayendera Kuphunzira wa ozungulira weld. Ngati pali zolakwika, zimangodzidzimutsa ndikuzipaka utoto. Ogwira ntchito opanga adzasintha magawo a ndondomekoyi nthawi iliyonse kuti athetse zolakwika mu nthawi. Pamene m'mimba mwake mwadzina D ≥ 426mm, zolakwika zamkati za chitoliro chachitsulo ziyenera kutsukidwa ndikukonzedwa mkati; pamene D ≤ 426mm, zolakwika zamkati zimatha kuchotsedwa kunja kuti zipange kuwotcherera kunja. Pambuyo kukonza kuwotcherera, kuwotcherera ayenera pansi ndi otsala khoma makulidwe pambuyo akupera ayenera kukhala mkati mwatchutchutchu khoma makulidwe kulolerana. Musanayambe kukonza chitoliro chachitsulo chowotcherera mu ndondomeko yotsatira, m'pofunika kufufuza mosamala ngati pali vuto lililonse lomwe likusowa kapena losowa pa chitoliro chachitsulo ndikuwongolera musanayambe njira yotsatira. Malunji a matako azitsulo zowotcherera zitsulo ndi ma welds ozungulira onse amafufuzidwa ndi kanema wa X-ray kapena filimu. Chitoliro chilichonse chinayesedwa ndi hydrostatically ndipo kuthamanga kwake kunali kosindikizidwa. Kuthamanga kwa mayeso ndi nthawi kumayendetsedwa mosamalitsa ndi chitoliro chachitsulo cha hydraulic pressure tester. Zoyeserera zimangosindikizidwa ndikujambulidwa.
5. Kuyika kunja kwa laibulale
Chitoliro mapeto Machining, kuti mapeto nkhope perpendicularity, poyambira ngodya ndi m'mphepete osamveka bwino ankalamulira. Wodula mpweya wa plasma amadula chubu chachitsulo kukhala zidutswa zing'onozing'ono. Tsambalo likakhala losawoneka bwino kapena litawonongeka, tsamba latsopanolo liyenera kusinthidwa nthawi yomweyo. Chitsamba chatsopanocho chizinoledwa ndi mwala usanachigwiritse ntchito, ndipo chisamachipe ndi chopukusira. Tsambalo litathyoka, lingagwiritsidwe ntchito mutapakanso mwala wopera pambuyo popera ndi chopukusira.
Nthawi yotumiza: Jun-06-2022