Akwai nau'ikan iri da yawatube mara nauyi (smls)kayan aikin samarwa bisa ga tsarin samar da bututu mara nauyi. Duk da haka, ba tare da la'akari da mirgina, extrusion, saman matsi ko kadi sumul karfe tube masana'antu tsari, da billet dumama kayan aiki ne m, don haka billet dumama kayan aiki ne mai matukar muhimmanci samar da kayan aiki a cikin sumul karfe tube samar da kayan aiki. A nan, HGSP carbon karfe sumul tube masu kaya za su yi magana game da sumul karfe tube samar da kayan aiki.

1. Nau'in bututu maras kyau

Bututun ƙarfe mara nauyi waɗanda za a iya samar da su ta kayan aikin samar da bututu gabaɗaya sun haɗa da: bututun ƙarfe mara nauyi don babban tsarin, bututun ƙarfe don kayan aikin ruwa, bututun ƙarfe don watsa ruwa, ƙaramin tirela axles, bututu don axles, da rabi- Hannun axle Sumul karfe bututu ga bututu, sumul karfe bututu ga high-matsi tukunyar jirgi, da dai sauransu, kazalika da musamman sumul karfe bututu na man casing bututu da kumabututun layi.

2. Tsarin samar da bututun ƙarfe mara nauyi

Ana nada bututun karfe maras sumul zuwa karfen zagaye na karfen karfe, sannan ana samun bututun (gross tubes) ta hanyar huda mai zafi, sannan a sanya su su zama bututun da ba su da kyau ta hanyar birgima mai zafi, jujjuyawar sanyi ko zane mai sanyi. Akwai matakai da yawa na samarwa don kayan aikin samar da bututu marasa ƙarfi. Ko yana da ci gaba da bututu mirgina, lokaci-lokaci bututu mirgina, bututu jacking samar ko extruded bututu samar tsari, shi wajibi ne don zafi da zagaye karfe ko tube billet zuwa tsari zazzabi tare da matsakaici mita dumama makera da kuma shigar da mirgina tsari. Ana samar da bututun ƙarfe maras sumul ta hanyar na'ura mai ƙira ko na'urar cirewa, sannan a daidaita su da siffa, yanke da alama, sannan a haɗa su cikin ɗakunan ajiya.

3. Kayan aikin samar da bututu mara kyau

Sumul karfe tube samar kayan aiki hada blanking sawing inji, tube billet dumama kayan aiki, matsakaici mita dumama makera, conical sokin inji, Accu-Roll mirgina niƙa, 8-tsaya uku-yi micro-tashin hankali rage inji, mataki-by-mataki sanyaya gado, na'ura mai daidaitawa guda shida, na'ura mai inganci mai inganci, 180mm atomatik magnetic flux leakage flaw detection kayan aiki, 80MPa na'ura mai aiki da karfin ruwa gwajin inji da tsawon ma'auni, auna, spraying, Laser alama, bundling kayan aiki, da dai sauransu

4. Tube billet dumama tanderun for m tube samar da kayan aiki

Tanderun dumama karfe ko bututun billet don bututun ƙarfe mara nauyi yana ɗaya daga cikin mahimman kayan aiki don samar da bututun ƙarfe mara nauyi. Dole ne a yi zafi da karfe mai zagaye zuwa digiri 1150 sannan a huda shi cikin pores, wanda shine tushen siffa ta gaba, ganowa, yin alama, da sauransu. Ainihin sanyi na bututu billet dumama makera shine kamar haka:

a. Tsarin samar da wutar lantarki na matsakaici: 200KW-6000KW, fitowar sa'a 0.2-16 ton.
b. Tsarin dumama matsakaici-mita-girma: Keɓance ƙirar inductor gwargwadon bukatunku, ƙayyadaddun kayan aikin, sifa da girman induction jikin murhu, zafin jiki na tanderun ana iya sarrafawa, ceton kuzari, ingantaccen inganci, da sauri.
c. Tsarin ajiya na kayan abu: Bututun murabba'i mai kauri mai kauri yana welded cikin dandali na ajiyar kayan tare da gangara na digiri 13 kuma yana iya adana abubuwa sama da 20.
d. Tsarin kula da zafin jiki: infrared zazzabi ma'aunin PLC zazzabi rufe-madauki atomatik zazzabi kula da tsarin.
e. Ikon PLC: Keɓaɓɓen ƙirar injin-injin, umarnin aiki na ɗan adam sosai, na'urar wasan bidiyo mai nisa na tsarin kwamfuta na masana'antu tare da allon taɓawa, cikakkun sigogin dijital da zurfin daidaitacce, yana ba ku kwanciyar hankali don sarrafa kayan aiki. Akwai tsarin “maɓallin maɓalli ɗaya” da ayyukan sauya harshe da yawa.
f. Nadi isar da tsarin: Rotary isar inji da aka soma, da kwana tsakanin axis na nadi da kuma axis na workpiece ne 18-21 digiri, da nadi tsakanin tanderun jiki ne Ya sanya daga 304 ba Magnetic bakin karfe da ruwa sanyaya. kuma workpiece ne mai tsanani a ko'ina.
g. Matsakaicin canjin makamashi mai dumama: dumama kowace tan na karfe zuwa 1050°C, yawan wutar lantarki 310-330°C.
h. Bayani dalla-dalla na zagaye karfe perforated capillary bayan dumama: diamita φ95 ~ 140mm, bango kauri 5 ~ 20mm, tsawon 4500-7500mm