1. Sarrafa ratar walda: Bayan mirgina da mahara rollers, da tsiri karfe aka aika zuwa welded bututu naúrar. An naɗe karfen tsiri a hankali don samar da bututu mai zagaye babu komai tare da tazarar haƙori. Daidaita adadin matsi na abin nadi don sarrafa tazarar walda tsakanin 1 zuwa 3 mm kuma sanya ƙarshen walda ɗin ya yi shuɗi. Idan tazar ta yi girma da yawa, za a rage tasirin kusanci, ƙarancin halin yanzu, kuma lu'ulu'u na walda za a haɗa su kai tsaye mara kyau kuma ba a haɗa su ko fashe ba. Idan rata ya yi ƙanƙanta, tasirin kusanci zai ƙaru, zafin walda zai yi girma, kuma za a ƙone walda; watakila weld zai samar da rami mai zurfi bayan extrusion da mirgina, wanda zai shafi bayyanar walda.
2. Welding zafin jiki kula: Bisa ga dabara, waldi zafin jiki yana shafar high-mita eddy halin yanzu zafi ikon. Matsakaicin ƙarfin wutar lantarki na yau da kullun yana shafar mita na yanzu, kuma ƙarfin dumama na yanzu yana daidai da murabba'in mitar ƙarfafawa na yanzu; kuma mitar ƙarfafawa na yanzu yana rinjayar ƙarfin ƙarfin ƙarfafawa, halin yanzu, ƙarfin aiki, da inductance. Inductance = Magnetic juzu'i / halin yanzu A cikin dabara: f-ƙarfafa mitar (Hz-ƙarfafa ƙarfin aiki a cikin madauki (F capacitance = wutar lantarki / ƙarfin lantarki; L-ƙarfafa inductance a cikin madauki. Mitar ƙarfafawa tana da daidaituwa daidai gwargwado ga capacitance). Tushen murabba'in inductance a cikin madauki na ƙarfafawa). kai ga burin sarrafa walda zafin jiki Game da low carbon karfe, da waldi zafin jiki ne sarrafawa a 1250 ~ 1460 ℃, shi zai iya saduwa da bukatun da bututu bango kauri na 3 ~ 5mm zafin jiki na walda kuma za a iya gyara ta daidaitawa gudun walda. lokacin da zafin shigarwar ya rasa, gefen walda mai zafi zai wuce zafin walda, yana haifar da ƙonewa ko ɗigon ruwa, yana haifar da walda ta samar da narkakkar rami.
3. Sarrafa ƙarfin matsi: a ƙarƙashin matsi na matsi na abin nadi, gefuna biyu na bututu mara kyau suna mai zafi zuwa zafin walda. Ƙarfe ɗin kristal ɗin da ke yin kayan shafa tare suna shiga cikin juna kuma suna crystallize juna, kuma a ƙarshe sun samar da weld mai ƙarfi. Idan ƙarfin extrusion ya yi ƙanƙanta, adadin lu'ulu'u zai zama ƙanana, kuma ƙarfin ƙarfe na walda zai ragu, kuma fashewa zai faru bayan an yi amfani da karfi; idan karfin fitar da karfi ya yi yawa, za a fitar da narkakkar karfen daga cikin walda, ba wai kawai a rage karfin weld din ba, sai a samu filaye da yawa da burbushin ciki, har ma da lahani kamar gabobin cinya. a kafa.
4. Daidaita matsayi na maɗaukakiyar ƙararrawa mai mahimmanci: lokacin zafi mai tasiri ya fi tsayi, kuma ƙararrawa mai girma ya kamata ya kasance kusa da matsayi na matsi. Idan madauki induction yayi nisa da abin nadi. Yankin da zafi ya shafa ya fi fadi kuma an rage ƙarfin walda; akasin haka, gefen weld ɗin ba shi da dumama, yana haifar da gyare-gyare mara kyau bayan extrusion. Yankin giciye na resistor bai kamata ya zama ƙasa da 70% na yanki na yanki na diamita na ciki na bututun ƙarfe ba. Tasirinsa shine sanya coil induction, gefen bututun mara walƙiya, da sandar maganadisu ta samar da madauki na shigar da wutar lantarki.
5. The resistor ne daya ko rukuni na musamman Magnetic sanduna ga welded bututu. . Tasirin kusanci yana faruwa, kuma zafi na yanzu yana mai da hankali kusa da gefen weld ɗin bututun wanda ba shi da komai domin gefen bututun ya yi zafi zuwa zafin walda. Ana ja da resistor a cikin bututu tare da wayar karfe, kuma ya kamata a daidaita matsayin tsakiya kusa da tsakiyar abin nadi. Lokacin farawa, saboda saurin motsi na bututu mara kyau, na'urar juriya tana lalacewa sosai ta hanyar jujjuyawar bangon ciki na bututun babu komai kuma yana buƙatar canzawa akai-akai.
6. Weld scars zai faru bayan waldi da extrusion. Dogara ga saurin motsi nawelded karfe bututu, Tabon walda za a baje. Ba a tsaftace burar da ke cikin bututun da aka yi wa walda.
Lokacin aikawa: Nuwamba-03-2023