Ubuchwephesha beMveliso yeeFlanges

Iindlela zokuvelisa zeiiflangeziwela kwiindidi ezine eziphambili: ukubumba, ukuphosa, ukusika, ukuqengqeleka.
Cast Flange
Iinzuzo: Imilo echanekileyo, ephucukileyo kunye nobukhulu
umsebenzi olula
ixabiso eliphantsi
Cons: Iziphene ezifana neepores, crack, equlathe ukungcola
Ukungahambi kakuhle kwangaphakathi (kubi kakhulu kwiindawo zokusika)
Xa kuthelekiswa ne-flange ephosiweyo, i-flange eyenziwe ngokuqhelekileyo inomxholo ophantsi wekhabhoni kwaye ingcono ekuthinteleni i-rust, i-streamline, i-compact structure, umthamo womatshini.
Inkqubo yokubumba engafanelekanga iya kubangela ingqolowa enkulu okanye engalinganiyo, ukuqina, ukuthunga kunye neendleko eziphezulu.
Iflange eyenziweyo inokumelana namandla okucheba esomeleleyo kunye nokomelela okuqinileyo. Kwaye ngenxa yangaphakathi esasazwe kakuhle, ayiyi kuba neziphene ezifana ne-pores, ukungcola okuqulethe njenge-flange.
Iinkqubo zokuvelisa ezi ntlobo zimbini zeeflange zahluke kakhulu. Ngokomzekelo, i-centrifugal flange, eyenziwe ngendlela eyinkimbinkimbi yokuphosa, yeyokuphosa i-flange.
Ulwakhiwo lwale flange yomgangatho ophezulu weflange yindlela entle ngakumbi kunohlobo oluqhelekileyo, olubunjiweyo lwesanti.
Okokuqala kufuneka siqonde inkqubo yokuvelisa i-centrifugal flange. I-Centrifugal casting yinkqubo yokwenza i-welded flange, eqhutyelwa ngamanyathelo enkqubo alandelayo:
  • Inyathelo 1: Beka izinto zentsimbi ekrwada ezichongiweyo kwiziko eliphakathi ukuze zinyibilike, kwaye unyuse ubushushu bentsimbi engamanzi ukuya kwi-1600℃ ~ 1700℃.
  • Inyathelo 2: Preheat i-metal mold phakathi kwe-800 ℃ kunye ne-900 ℃, kwaye ugcine ubushushu.
  • Inyathelo lesi-3: Vula umatshini we-centrifuge, uthele intsimbi ye-liquid (inyathelo 1) kwi-mold yensimbi (isinyathelo sesi-2).
  • Inyathelo lesi-4: Linda de iqondo lobushushu lehle phakathi kwe-800-900℃, kwaye ugcine ubushushu bemizuzu eyi-1-10.
  • Inyathelo lesi-5: manzi-pholisa ukuphosa de ubushushu bayo busondele kwi-25℃, kwaye uyikhuphe kubumba.

I-Flange eyenziwe


Inkqubo yokuvelisa ibandakanya ukukhetha i-billet yensimbi ekumgangatho ophezulu, ukufudumeza, ukubumba, ukupholisa emva kokubumba, kunye neendlela ezifana ne-open die forging, i-falling forging evaliweyo (i-impression die forging), i-swage forging.
Ukuvula i-die forging yindlela ephantsi kunye nomthwalo onzima, kodwa ukuguquguquka kwayo kunye nezixhobo ezilula ukuzisebenzisa zifanelekile kwiziqwenga ezilula kunye nemveliso encinci. Kwiziqwenga ezibunjiweyo ezivela kubukhulu obahlukeneyo, kukho isando somoya, isando somoya osisiphunga, i-hydraulic press, njl.

Ukucinywa kokwenziwa kwefa kukusebenza okuphezulu, kulula ukusebenza, kwaye akunantlungu kumatshini kunye nokuzenzekelayo. Ubomi bamalungu bunokwandisa ngakumbi ukuba ubukhulu becala buchaneke ngakumbi, ulwakhiwo lunengqiqo ngakumbi, isibonelelo somatshini sincinci.

Inkqubo yeMveliso yeFlange eyenziweyo

 

inkqubo yeflange eyakhiweyo - IiTeknikhi zoMveliso zeFlanges

Inkqubo yokuqulunqa ngokuqhelekileyo iqulunqwe ezi nkqubo zilandelayo, oko kukuthi, ukukhethwa kwe-billet yensimbi esemgangathweni, ukufudumeza, ukubumba kunye nokupholisa. Inkqubo yokubunjwa ine-forging yasimahla, i-die forging, kunye ne-forging yamatayara. Kwimveliso, cinezela ubunzima beendawo zokubumba, ubuninzi bebhetshi yeendlela ezahlukeneyo zokubumba.

 

Isetyenziswa ngokubanzi ekwenzeni iziqwenga ezilula kunye neebhetshi ezincinci zeendawo zokubumba. Isixhobo sokukhulula samahhala sixhotyiswe ngehamile ye-pneumatic, isando somoya we-steam kunye ne-hydraulic press, ezifanelekileyo ukuveliswa kwezinto ezincinci kunye ezinkulu.

Imveliso ephezulu, ukusebenza ngokulula, kulula ukwenza oomatshini kunye nokuzenzekelayo. Ubungakanani be-die forging buphezulu, isibonelelo somatshini sincinci, kwaye ilaphu lokubumba liqikelele ngakumbi, elinokuphucula ngakumbi ubomi benkonzo yamacandelo.

Inkqubo esisiseko ye-forging yasimahla: xa ubumba, imilo yokubumba yenziwa ngokuthe ngcembe ngenkqubo ethile esisiseko yokuguqula. Inkqubo esisiseko yokubumba kunye nokubumba i-upbold, inde, ukugqobhoza, ukugoba kunye nokusika.

Ukuphazamiseka okucaphukisayo yinkqubo yokusebenza enciphisa ukuphakama kwempahla eluhlaza kunye nokwandisa icandelo lomnqamlezo. Le nkqubo isetyenziselwa ukubumba iibhiliti zegiya kunye nezinye iidiskhi ezimilise okwemilo. Isihloko sahlulwe saba sisihloko esipheleleyo kunye nenxalenye yokubumba.

Ubude be-shaft bunyuswe ngobude be-billet, inkqubo yokubumba yokunciphisa icandelo idla ngokusetyenziselwa ukuvelisa i-spindle efana ne-lathe spindle, intonga yokudibanisa kunye nokunye.

  • Inkqubo yokubhoboza imingxuma kwimingxuma okanye imingxuma kwindawo engenanto.
  • Inkqubo yokubumba egoba into engenanto kwiAngile okanye imilo ethile.
  • Jija inkqubo yokuguqula inxalenye yebillet ibe yi-engile ethile.
  • Inkqubo yokubumba yokusika izinto ezikrwada okanye ukusika intloko.
  • Okwesibini, i-die forging

I-die forging eyaziwa ngokuba yi-forging yemodeli, efakwe kwi-forging yomatshini wokubumba ogxininiswe kwisixhobo sokufa.

Inkqubo esisiseko ye-die forging: imathiriyeli, ukufudumeza, ukubumba kwangaphambili, ukugqiba, ukugqiba, ukusika, ukucheba kunye nokuqhunyiswa. Ubuchule obuqhelekileyo kukucaphukisa, ukutsala, ukugoba, ukubethelela kunye nokwenza.

Isixhobo sobumbi esisetyenziswa ngokuqhelekileyo sinehamile yokubumba, umatshini wokushicilela oshushu wokubumba, umatshini wokubumba osicaba kunye noshicilelo lokukhuhlana.

Ngokuqhelekileyo, i-flange yokubumba ikumgangatho ongcono, ngokuqhelekileyo nge-die forging, isakhiwo sekristale silungile, amandla aphezulu, kwaye ngokuqinisekileyo ixabiso libiza kakhulu.

Ingaba i-flange yokuphosa okanye i-flange isetyenziselwa ngokuqhelekileyo kwiindlela zokuvelisa, jonga isidingo sokusebenzisa amandla amacandelo, ukuba iimfuno azikho phezulu, unokukhetha ukuguqula i-flange.

  • Ukucaphukisa - Axially forge indawo engenanto ukuze yandise icandelo layo elinqamlezayo ngokucinezela ubude bayo. Oku kudla ngokusetyenziswa ekwenzeni iigiya zevili okanye ezinye iziqwenga ezimilise idiskhi.
  • Ukudweba ngaphandle - Ukwandisa ubude bendawo engenanto ngokunciphisa i-cross-section yayo. Ngokuqhelekileyo isebenza kwi-axial blank, njenge-lathe spindles, iintonga zokudibanisa.
  • Ukugqobhoza - Ukugqobhoza umngxuma okanye umngxuma kwindawo engenanto nge punch yaseziko.
  • Ukugoba – Ukugoba okungenanto kwi-engile ethile, okanye imilo.
  • Ukujija – Ukujika indawo engenanto.
  • Ukusika - Ukusika okungenanto okanye ukususa intsalela.

Idayi evaliweyo
Emva kokufudumeza, i-blank ibekwe kwaye ifakwe kwi-die efana ne-mold.
Iinkqubo ezisisiseko zibandakanya: ukuvala, ukufudumeza, ukubumba kwangaphambili, ukugqiba ukubumba, ukunyathela, ukucheba, ukutshisa, ukudubula.
Iimethodi: ukucaphukisa, ukukhupha, ukugoba, ukugqobhoza, ukubumba.
Izixhobo: ihamile yokubumba, umshicileli oshushu wokubumba, umatshini ophazamisayo, umshicileli we-friction, njl.
Ngokubanzi, izixhobo zokusebenza eziveliswa ngokwenziwa kwefayiji evaliweyo zinesakhiwo sekristale esicolekileyo, ukuqina okuphezulu, umgangatho ongcono kunye neethegi zamaxabiso abiza kakhulu.
Zombini ukuphosa kunye nokwenza iindlela eziqhelekileyo zokuvelisa i-flange. Ukuba ubunzulu bendawo efunekayo abunyanzelwanga, ke i-lathing yenye indlela enokwenzeka.
Sika iFlange
I-disc enqunywe ngokuthe ngqo kwi-plate ephakathi, enemingxuma ye-bolt, i-waterlines, egcinwe ngaphakathi nangaphandle, ubukhulu. Ubukhulu bayo buphakathi komda wobubanzi bepleyiti ephakathi.
I-Flange eqengqelekayo

Ingumtya oqengqelekayo osikwe yipleyiti ephakathi, ubukhulu becala ngobukhulu. Iinkqubo zokuvelisa i-flange eqengqelekayo, ngokulandelelana, zezi: ukuqengqeleka, i-welding, iplani, ukwenza i-waterlines kunye ne-blot holes.

Unokukhetha njani umenzi weflange ongcono waseTshayina?
Okokuqala, kufuneka sithenge iiflange ukubona ubungakanani bemveliso, inani labasebenzi abanezakhono kunye nenqanaba lokucubungula, ukuqonda imvelaphi yabavelisi beflange kunye nokusebenza kwabo kwentengiso, ekwabonisa amandla abavelisi kunye nemveliso. umgangatho.
Okwesibini, kufuneka sithenge i-flanges ukubona ukuba ukubonakala kweemveliso eziluhlaza okwesibhakabhaka kugqityiwe kwaye kuthe tyaba, kunye nokuvavanya umgangatho weeflange kwindawo apho ukubona ukuba iiflanges ziyayifezekisa imigangatho, ukuze kuthintelwe ingxaki yokuthenga kwakhona iiflanges. ezingafanelekanga kwaye zithatha indawo yazo.
Ukongezelela, sifuna ukuthenga iiflange, kodwa kwakhona ukubona idumela leemveliso zabakhiqizi be-flange emlonyeni womthengi, unokucela umthengisi ukuba anikeze iimeko ezifanelekileyo zentsebenziswano;
Ngaphaya koko, xa sithenga iiflange, kufuneka sisayine iikhontrakthi nabathengisi okanye abavelisi ukuqinisekisa iingxaki emva kokuthengisa.
Ukongeza, sifuna ukuthenga iflange yentsimbi engatyiwa sinako ukuya kwi-intanethi ukubuza malunga novavanyo oluthile lwe-brand flange, ukubona izimvo zomsebenzisi ezilungileyo nezimbi kwiimpahla.
Ngelizwi, i-flange yensimbi engenasici ibaluleke kakhulu ekudityanisweni kwezixhobo zombhobho, ngoko ke kufuneka sikhethe i-flange yensimbi engenasici kwiindlela ezininzi zokuthelekisa kwaye emva koko senze ukhetho. Kuphela ngokukhetha ngokucophelela sinokuqinisekisa ukuthengwa kweemveliso ze-flange zensimbi ezingenasici kunokuqinisekisa imveliso yethu eqhelekileyo kunye nobomi.

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Yintoni etyibilikayo kwiiflange


Ixesha lokuposa: Jun-13-2022