Seamless simbi pombi yemhando yekuongorora nzira

1. Kuongororwa kwemakemikari: nzira yekuongorora makemikari, nzira yekuongorora inoshandiswa (infrared CS chiridzwa, yakananga kuverenga spectrometer, zcP, nezvimwewo). ① Infrared CS mita: Ongorora maferroalloys, simbi yekugadzira mbishi, uye C uye S zvinhu musimbi. ②Kuverenga kwakananga spectrometer: C, Si, Mn, P, S, Cr, Mo, Ni, Cn, A1, W, V, Ti, B, Nb, As, Sn, Sb, Pb, Bi mune sampuli dzakawanda. ③N-0 mita: Ongororo yegasi yemukati yeN uye O.

2. Simbi pombi geometric zviyero uye chitarisiko chekuongorora:
① Simbi pombi madziro ukobvu yekuongorora: micrometer, ultrasonic ukobvu geji, isingasviki 8 mapoinzi pamativi ese uye akarekodhwa.
② Simbi pombi yekunze dhayamita uye ovality yekuongorora: caliper, vernier caliper, ring gauge, kuyera iyo yepamusoro poindi uye shoma poindi.
③Simbi pombi kureba kuongorora: simbi tepi chiyero, bhuku uye otomatiki kureba kuyerwa.
④ Simbi pombi curvature yekuongorora: Shandisa mutongi, nhanho (1m), feeler gauge, uye waya yakatetepa kuyera curvature pamamita uye curvature yehurefu hwese.
⑤ Kuongorora kwesimbi pombi kupera bevel angle uye blunt edge: square mutongi uye clamping ndiro.

3. Simbi pombi pamusoro pemhando yekuongorora: 100%
① Manual yekutarisa yekuona: mwenje mamiriro, zviyero, ruzivo, maki, simbi pombi kutenderera.
② Kuongorora kusingaparadzi: a. Ultrasonic chikanganiso chekuona UT: Inonzwa kune pamusoro uye mukati mekuputika kukanganisa kwezvinhu zveunifomu zvezvinhu zvakasiyana-siyana. Standard: GB/T 5777-1996. Nhamba: C5 level.
b. Eddy yazvino chikanganiso chekuona ET: (electromagnetic induction): inonyanya kutarisisa kune yakaumbwa-yakaumbwa (gomba-yakaumbwa) kuremara. Standard: GB/T 7735-2004. Level: B level.
c. Magnetic particle MT uye magineti flux leakage yekuongorora: Magnetic inspection inokodzera kuona pamusoro uye pedyo-pamusoro pehurema hweferromagnetic zvinhu. Standard: GB/T 12606-1999. Nhamba: C4 level
d. Electromagnetic ultrasonic flaw yekuona: Hapana yekubatanidza svikiro inodikanwa, uye inogona kuiswa kune yakakwirira-tembiricha, yakakwirira-kumhanya, yakakasharara simbi pombi pamusoro pekuona kukanganisa.
e. Penetrant bvunzo: fluorescence, coloring, kuona pamusoro kuremara kwepombi dzesimbi.

4. Steel management performance inspection: ① Tensile bvunzo: kuyera kushushikana uye deformation, uye kuona simba (YS, TS) uye plasticity index (A, Z) yezvinhu. Longitudinal uye transverse specimens, zvikamu zvepombi, arc-shaped uye denderedzwa specimens (¢10, ¢12.5). Diki dhayamita yakaonda madziro simbi nyere, hombe dhayamita gobvu rusvingo simbi pombi, yakatarwa geji kureba. Cherechedza: Kurebesa kwemuenzaniso mushure mekutsemuka kune hukama nehukuru hwemuenzaniso GB/T 1760.
②Impact bvunzo: CVN, notched C-mhando, V-mhando, basa J kukosha J/cm2. Muenzaniso 10×10×55 (mm) Non-standard sample 5×10×55 (mm)
③Kuoma bvunzo: Brinell kuoma HB, Rockwell kuoma HRC, Vickers kuoma HV, nezvimwe.
④Hydraulic bvunzo: bvunzo kudzvanywa, kudzvanywa kudzikamisa nguva, p=2Sδ/D

5. Steel pombi process performance inspection process:
① Bvunzurudzo yekuedza: yeraundi sampuli yakaenzana neC (S/D>0.15) H= (1+2)S/(∝+S/D)
L=40~100mm Deformation coefficient per unit kureba=0.07~0.08
② Mhete yekudhonza bvunzo: L = 15mm, hapana kutsemuka, inokodzera
③Kuwedzera uye kupeta bvunzo: yepamusoro-yepakati taper ndeye 30 °, 40 °, 60 °
④Bending bvunzo: inogona kutsiva bvunzo yekudzikamisa (yemapaipi makuru edhayamita)

6. Metallurgical kuongororwa kwepombi yesimbi:
①Kuongorora kwepamusoro-simba (microscopic analysis): non-metallic inclusions 100x GB/T 10561 Saizi yezviyo: giredhi, giredhi musiyano. Sangano: M, B, S, T, P, F, AS. Decarburization layer: mukati nekunze. Nzira A chiyero: Kirasi A - sulfide, Kirasi B - oxide, Kirasi C - silicate, D - spherical oxidation, Kirasi DS.
②Low magnification test (macroscopic analysis): ziso risina kupfeka, girazi rinokudza 10x kana zvishoma. a. Acid etching test nzira. b. Sulfur print inspection method (tube blank inspection, inoratidza zvimiro zvakaderera-tsika uye kuremara, zvakadai sokusununguka, kupatsanurwa, subcutaneous bubbles, kupeta kweganda, mavara machena, inclusions, nezvimwewo c. Tower-shaped hairline inspection method: kuongororwa kwenhamba ye bvudzi, Kureba, uye kugovera.


Nguva yekutumira: Feb-01-2024